How much does it cost to build a new organic fertilizer production line with an annual output of 20,000 tons? Recently, Chengxiang Heavy Industry received a request from an Indian customer for this equipment and inquired about the price of our organic fertilizer production line. As one of China’s leading fertilizer equipment manufacturers, Zhengzhou Chengxiang Heavy Industry has supplied fertilizer equipment and production lines to thousands of customers worldwide, with products sold in over 80 countries and regions. We are a trusted fertilizer supplier and partner.
Below, Zhengzhou Chengxiang Heavy Industry will introduce you to a 20,000-ton organic fertilizer production line.
What equipment is included in an organic fertilizer production line?
Organic fertilizer production line configurations vary, depending on customer requirements. The general configuration for a new 20,000-ton organic fertilizer production line is as follows:
Step 1: Raw Material Fermentation
This involves collecting animal manure or plant humus, mixing it with hay and rotted silage to create compost, and then allowing it to ferment. Modern aerobic composting utilizes composting equipment, including a compost turner and fermentation bacteria, to stabilize and detoxify organic fertilizer under aerobic conditions using aerobic microorganisms, ultimately transforming it into high-quality fertilizer. Zhengzhou Chengxiang Heavy Industry offers compost turners: crawler-type compost turners, wheel-type compost turners, hydraulic compost turners, large wheel compost turners, and fermentation tanks.
Step 2: Raw Material Mixing
Compost, inorganic fertilizers such as nitrogen, phosphorus, and potassium, and other additives are crushed, proportioned, and mixed in a batching hopper using a material crusher and horizontal mixer. Zhengzhou Chengxiang Heavy Industry also offers matching chain grinders or hammer mills, as well as single-shaft and double-shaft horizontal mixers.
Step 3: Granulator.
A new organic fertilizer granulator is used to granulate the material. Zhengzhou Chengxiang Heavy Industry offers a variety of options: agitator granulators, three-in-one granulators, disc granulators, and rotary drum granulators.
Step 4: Screening and Recycling System
The granules output from the granulation system vary in size and require screening and classification. A drum screen is used for sieving the granules. Zhengzhou Chengxiang Heavy Industry offers two types of drum screens: shafted and shaftless.
How much does a 20,000-ton annual organic fertilizer production line cost?
The price of organic fertilizer production equipment varies depending on customer needs. For powdered organic fertilizer, only fermentation equipment, a crusher, and a screen are required, without a granulator, and the price is likely to be in the tens of thousands of yuan. For granular organic fertilizer, an organic fertilizer granulator, dryer, and cooler are required, resulting in a higher investment, ranging from hundreds of thousands to several hundred thousand yuan. The plant site can be large or small, typically requiring 3 to 5 mu (approximately 1,000 to 2,000 square meters).
Zhengzhou Chengxiang Heavy Industry offers a complete set of organic fertilizer production line equipment, including a fermentation turner, fertilizer crusher, horizontal mixer, organic fertilizer granulator, rounding machine, rotary dryer, rotary cooler, drum screen, and automatic packaging machine.
Zhengzhou Chengxiang Heavy Industry Organic Fertilizer Equipment Ordering Process
Pre-sales Service: We provide project design, process flow design, and a customized fertilizer equipment procurement plan. We design and manufacture fertilizer equipment according to your needs, and provide technical operator training.
Sales Service: We accompany you through equipment acceptance and assist in developing a construction plan and detailed procedures.
After-sales Service: We dispatch technicians to guide on-site equipment installation and commissioning, provide operator training, and offer a long-term warranty.
Our fertilizer equipment includes organic fertilizer production lines, compound fertilizer production lines, blended fertilizer production lines, and the aforementioned standalone fertilizer equipment. We welcome customers worldwide seeking fertilizer equipment to contact us for product inquiries. We will provide our utmost service and help you select the right fertilizer equipment for your needs.
